Company

Product

TRINC METHOD
 

Demo Center Network
 

Innovation Technology
 

Positivism


Ionizer Type
 


TRINC Books
 




 The maker had been receiving warranty claims from their hospital customers at an average of 5 cases a month for their medical application copy machines. The customers complained that a tiny dust adhering to the copy machine was indistinguishable from the seat of disease. The maker introduced Static-free Space TRINC into their assembling line to make it "Room-less Clean Room (TRINC trademark)." The dust had lost an adhering force and the warranty claims become nil. Workers at the assembling line said, "The dust that was hardly blown off could be removed now, and job has become a lot easier, indeed." Afterward they introduced the Static-free Space TRINC into their factory in China and received the same voice from workers saying, "Indeed, it made the job different."
Positivism

HOME > Positivism

TRINC as a collaborator
to solve your problem >>







Printing Company

  Printing machine: speed goes up 78% and stall rate down 50 to 80%


Vol.01 ユーザーインタビュー






01
Copy machine maker

 Warranty claims were reduced by 100%


 he maker had been receiving warranty claims from their hospital customers at an average of 5 cases a month for their medical application copy machines. The customers complained that a tiny dust adhering to the copy machine was indistinguishable from the seat of disease. The maker introduced Static-free Space TRINC into their assembling line to make it "Room-less Clean Room (TRINC trademark)." The dust had lost an adhering force and the warranty claims become nil. Workers at the assembling line said, "The dust that was hardly blown off could be removed now, and job has become a lot easier, indeed." Afterward they introduced the Static-free Space TRINC into their factory in China and received the same voice from workers saying, "Indeed, it made the job different."
携帯電話組立て工程




02
Automaker's body painting factory  Defects reduced by 67%

  touching up. After introduction of Static-free Space TRINC into the painting line, painting defects were reduced by 67% and the repair booth having wide space became not necessary. They said that they could have an extra space for other purposes in the factory, which was a larger-than-expected result.
携帯電話組立工場




03
Flat Panel Display (FPD) manufacturing plant

 Defects were reduced by 75%.

 
They had suffered a problem that dust adhered to glass boards in the process from unpacking to loading them onto the assembling line and also in the transfer from one to the next process, which resulted in lowering the process yield. Of course the working space was fully covered with clear acrylic boards to make it a closed hollow to keep out the dust. Even with this, however, the dust had kept adhering to the glass boards. They introduced Static-free Space TRINC to dissipate the static charged on them and the dust in the space to have them inactivated. Since the day they introduced it the dust-related defects have been reduced by 75%.
複写機メーカー組立工場




04
Gas stove maker's painting plant  Defects were reduced by 75%.

 As soon as they introduced Static-free Space TRINC into the painting plant where they painted the stove chassis cases, the dust-related defects were reduced by 75%. A staff of this plant called TRINC asking, "Why can we reduce defects so effectively like this? We had tried every possible method, but in vain." The sales man from another ionizer maker who happened to be there to witness the effect stunned and said, "Conventional static ionizers have no way to compete with it." Since then they introduced it into whole company as well as affiliated companies.
FPD(フラットパネルディスプレイ)製造工場




05
Polarizing Plate manufacturing plant

Defects were reduced by 72%.


 At the production plant of Polarizing Plate for LCD, the debris produced during blanking out the plastic boards adhered to the products to increase production defects. Since both the debris and products are plastic, static electricity was generated intensely and no useful countermeasures had been found. However, as a result of Bar TRINC being introduced into the blanking process and Static-free Space being installed to cover the whole process, the debris adherence was reduced sharply and the related defects have been reduced by 72%.
FPD(フラットパネルディスプレイ)ガラス製造工場




06
Plastic parts painting factory 

Defects were reduced by 52%.


 This factory has a quite simple painting facility without air filter, where painting had been practiced under quite normal condition. They used the conventional gun type static ionizer immediately before painting to blow off dust, but had been worried over the problem of dust-related defects caused by air blowing. Then they introduced Explosion-proof Static-free Space TRINC into the booth where the blowing off dust and painting were done. As a result of this introduction, the dust-related defects have been reduced by 52%.
FPC(フレキシブル基板)製造工場Ⅰ







Back
TOP