BAR TRINC (Ultra High Accuracy and Reliability Model)
TAS-32 BA
The high-end and air-free TRINC for semiconductors and LCD.
BAR TRINC, TAS-32 BA, the ionizer of the highest peak realizes the everything required for cost cutting, production yield, quality and productivity improvements.
Features
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Applications
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- ■High Ion-Balance
- ■Feedback control
- ■No-Blow ionizing
- ■Capable of air blow
- ■Capable of N2 sheathing
- ■Leak-Free ionizing
- ■Super electric power saving
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- ■Semiconductor
- ■Liquid Crystal Display
- ■Electronic device
- ■Automobile
- ■Film
- ■Printing
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- IMS system (independent multi-segment system)
- This is an aggregation made up of multiple independent ionizers (segments). Since an ion balance is controlled independently in each segment (ionizer), highly accurate and reliable ionizing which is not affected by the factor of situation changing from place to place can be attained.
- High-precision ion-balance over the full length of the bar
- This is an aggregation made up of multiple independent ionizers (segments). Since an ion balance is controlled independently in each segment (ionizer), highly accurate and reliable ionizing which is not affected by the factor of situation changing from place to place can be attained.
- Nonstop operation type
- Since this is made up of independent segments (ionizers), the system as a whole never stop suddenly even with a partial breakdown occurring on the daily operation. It is the ionizing system with almost the same security level as an aircraft. The breakdown segment can be repaired at the time of line off.
- Output of the information regarding system situation.
- The signals of the ion balance control situation are output. If this signal is remotely monitored, you can watch the ionizer situation of the site in detail.
- Neighboring segments (ionizers) supplement each other. Operation around the clock is possible.
- The neighboring ionizers supply ions to supplement each other when a part of ionizers breaks down. So the system will never stop even with a sudden breakdown on a particular ionizer, and there will never be an emergency call around the clock. It is no more necessary to provide a security stuff at night. An urgent call does not occur because there is no sudden, abnormal stop at nighttime even if operating for 24 hours, and the maintenance worker at nighttime becomes unnecessary.

- No-Blow ionization
- Compressed air and fan air blows inside the clean environment like a clean room and a clean bench are forbidden. There, a clean environment is based on the principle that particles in the air are filtered through the HEPA filter and collected under the laminar down air flow. Here, if the laminar down air flow is disturbed, the principle becomes no more operative and both the clean room and the clean bench come to lose their existence values. Anti-static measurement inside the clean room and the clean bench should be made under the air-free condition.
- TRINC matches best to the clean room.
- TRINC has adhered to air-free ionization seeking for effective ionization in the clean environment. The No-Blow ionization becomes possible only after a large amount of well-balanced ions are generated. We have reached this conclusion after the fluid inside the clean room and bench as well as relation between static and particles have been thoroughly analyzed.
- No-Blow ionization not scattering particles around
- No-Blow ionization prevents particles from being raised up. It is basic to improve the production yield.
- Environment of a clean room is kept stable.
- No-Blow ionization does not disturb air down flow but upholds honestly the basics of the clean room.

- Optimum ions obtained owing to feedback control
- The ion-balance sensor used for the conventional ionizers is strongly influenced by an outside electric field. For instance, when a person or a hand charged with static comes close to an ionizer, it emits a lot of ions of a opposite polarity to the static to cancel out it. That is to say, the ions with the ion-balance unrelated to the object which is about to be ionized are emitted. In order to solve this problem, TRINC developed an electric-field-correction type ion-balance sensor. The feature of this technology is that it keeps always to supply high quality ions of good ion-balance, irrespective of the approach of person or hands to the ionizer and keeps performing a stable and safety ionizing.
- Electric-field-correction type ion-balance sensor
- A highly accurate feedback system not disturbed by the turbulence of atmosphere owing to an electric-field-correction type ion balance sensor has been realized. This made highly accurate ionizing possible by optimized ions.

- N2 sheath
- Conventionally to get electrodes (needles) sheathed to prevent them from electric-leaking, there are no other choices than the two, air or N2sub> blowing into the needle chamber. So, when N2 is to be used, the N2 gas with almost the same volume as air has to be consumed. TRINC system uses those two gases independently to save them from being wasted; Air is blown in just for helping ions float and a small amount of N2 gas is blown in just for sheathing purpose.
- Prevention of dust from being generated
- The use of N2 gas prevents the nitric ammonium being crystallized, which is the by-product of corona discharge and regarded as dust. It also reduces needle wear-out and resultant metal dust generation.
- Contribution toward maintenance-free of needles
- N2 sheath contributes to making cleaning of needles unneeded since they are not contaminated. The replacement of needle is also unneeded since they are not oxidized and less worn out.
- Extremely small amount of N2 gas consumed assuring low running cost.
- Unlike in the past, this ionizer operates with an extremely small amount of N2. It is extremely economical with little N2 consumption.
- Air blow and N2 sheathing can be used in combination.
- Two independent passages (one for N2 gas and the other for air)are provided. So, large area ionizing becomes possible with the air assisted while no dust generation is being realized with N2.
- Electric leak-free system with high reliability
- Since the conventional N2 sheath system is applied only to need les, the hazardous nature on the high-voltage circuit has been imperative. Contrary, TRINC system sheaths both needles and high-voltage circuit with N2 gas so as to avoid a leak around them even in humid condition. With this Electric-circuit-constant has been improved to be more stable and reliable because of no drift of it being secured.

- Air Blow
- An independent air passage from that for the N2 sheath has been provided to make an air flow volume controlled freely. And yet air quality is made unquestioned. An innovative system of the air filter being unrequited which we haven’t seen in the past has come on stage.
- A wide effective ionizing area (longitudinally 4m max.)
- The ion is carried by the power of air. The wide effective range of ionization can be secured.
- An air blow with 0.4MPa max. makes it possible to brush off particles.
- The air passage isolated from the ion emitting holes enables the air blow as high as 0.4MPa. The blowing off of the particles which adheres to the object also becomes possible by the power of air .
- N2 sheathing and Air blow can be used in combination.
- A “feat” that realizes no dust generation through N2 sheath and wide area ionizing through air blow has been achieved.
- Air filter not required and air quality not questioned
- The air filter which is expensive and takes up space is unnecessary. There is no possibility of electric leak even without the air filter because the high voltage parts and the air passage are completely separated. And even if air includes moisture, the ionizer itself is not affected at all. The leak does not occur, and, naturally, the leak detection is not generated either.
- Affordable equipment expense and low running cost
- The equipment expense becomes cheap because of the air filter which is expensive and takes up space becomes unnecessary. Neither cost of articles of consumption nor maintenance personnel expenses for filter exchange are generated because the quality of air is pretermission.

- Electrical leak-free
- An ionizer is a high voltage instrument, so it causes an electric leak if used under damp air. And damp air causes condensation due to adiabatic expansion and induce a leak. TRINC has solved this problem by isolating the high voltage electrical components from compressed air passage.
- Leak-free structure
- No leak structure TRINC boasts is adopted on this instrument.
- Isolated high-voltage components from compressed air
- The isolation of electric components from compressed air prevents high voltage components from a leak.
- Safety assured with the leak-free structure
- As this has the structure less likely to cause a leak and consumes a so little power , possibility of fire occurs is much less.

- High Ion-Balance
- The ion-balance of the pulse type ionizer varies greatly. Because positive and negative ions are emitted alternately, the object that is to be ionized gains positive ion-balance if the positive ion re aches to it, and gains negative ion-balance if the negative ion reaches. That is to say, the ion-balance too varies alternately. In addition, since the system drift is added, a considerably large variation occurs actually. Although depending on the pulse frequency, it is observed normally the ion-balance from several dozen to several hundred volt. As this will destroy semi-conductors, an ample care have to be taken.
- TRINC adopts improved DC type.
- Because DC type has no ion-balance pulse-like variation, safe ionization becomes possible.
- Safe ionization
- There is no pulsation of the ion-balance which has been on the pulse type. The improved DC type system pulse realizes safe ionization so that this instrument can be used at ease even in the semiconductor field.
- Equipped with the electric-field-correction type ion-balance sensor
- This instrument is equipped with a TRINC original sensor which measures the ion-balance correcting the electric field, with which it has realized the steady ion-balance not disturbed by the turbulence.
- Highly accurate ion-balance
- The ion-balance is always excellent owing to the high sensitive feedback system.
- Ion-balance changes greatly on the pulse system
- Because the pulse-type ionizer has the positive and negative ions being emitted alternately with a frequency from several to several dozen hertz, an ion-balance of several hundred volts is occasionally measured as the frequency gets lower. To the contrary, TRINC DC-type has no pulsation in the ion-balance and assures a safe and highly precise ionization.

- Independent multi-segment system
- A whole system would not break down. Even when a partial break down occurs, the partial unit can be replaced to recover the system.
- Easy needle cleaning
- Because no leak occurs, only a simple brushing is required. Since air is not blown to the needles, no foreign substances would adhere to them, which allows them to be cleaned with a simple brushing.
- Low maintenance fee
- A maintenance expense gets low as it does with partial replacement.
- One-touch needle replacement
- Needles can be replaced with one-touch operation.
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- Needle cleaning kit (optional)
- The 4 needles and a sensor provided on each unit can be cleaned in a lump sum. (Optional)

- Fast decay time
- Four needles per segment makes it possible to have a high density ion emission and a high speed ionizing
- Decay time becomes variable with a variable-pitch system (special order)
- With the use of 3 kinds of segments each differing in length, an ion emitting pitch can be changed so as to have an ion density changed.

- Complying with the International Standards
- Complying with CE regulation (Low voltage and EMC directives)
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- Complying with EU regulation, RoHS directive
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